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Replacing fluid in a projection tv

DimensionDude

Experienced Member
Joined
Jun 4, 2005
Messages
363
Location
Arkansas, USA
I never had to deal with projection TVs when I worked in the repair shop, the shop owner always handled them.

Recently, a friend called me to look at his tv. A quick look revealed that one color was missing (green) which led to the discovery that the focus/screen module was bad. After replacing the module, the picture was still pretty bad. Blue halos around bright objects, colors a bit off, etc. I looked into the lens (with a flashlight) and found that it looked murky. I adjusted the focus and screen controls as best I could but the picture was still nearly unwatchable.

I knew that there was on optical coupling/cooling fluid in the lens assembly, but I didn't know that it tended to become cloudy over time. Especially the blue and green. It's called fungus, but it's not biological, it's a chemical reaction between the fluid and the lens housing. Oddly enough, red light suppresses this reaction, so the red gun is only rarely affected. Blue is the worst, and such was the case with this tv.

My friend couldn't stand watching this set so he bought a new one (giant LCD widescreen) and we transported the bad set to my house so I could have a crack at repairs.

I pulled the green gun first and drained the fluid. It looked pretty nasty, yellowish with sediment and clouds. The local electronics shop had replacement fluid on the shelf ($6.45 per 8 ounce bottle, each gun required 12 ounces). Cleaned the lens and CRT face, reassembled and refilled. Performed the same procedure with the blue gun.

Turn the set on, turn the brightness down a bit and let it run for a few hours so everything can stabilize. Convergence is really, really bad. Actually, it was never that great, even when new. Run through the convergence, set the white balance, and now it looks like a new set.

This set is a 7-year old Magnavox 54-inch standard definition. The CRTs were noticeably (but evenly) burned in, may get a couple more years out of it.

Kent
 
Bow, bow... thanks for that great description -- made me extremely happy I never purchased a projection tv.
 
Not all CRT projection televisions have fluid coupling, some are air coupled. I don't know which makes or models, though.

I'd think that the manufacturer who came up with something that wouldn't degrade would make a fine reputation for themselves...but then again the days of the crt projection set are numbered.

It seems odd to me that the blue and green light promote the "fungus growth" but the red doesn't.

Went through the geometry and convergence setup again today, I wasn't happy with the results I got last night. The picture was non-linear, being squashed at the top. Looks really good, now. Very sharp and bright, good color. Well, I'm sure there are those that would argue that "good color" and "NTSC" don't belong in the same sentence.

NTSC = Never Twice Same Color

Kent
 
Something I failed to mention:

When replacing the coupling fluid in a projection tv, be sure to clean out the expansion chamber. A bit of contaminated fluid still in the chamber ruined the first attempt of the green projector rebuild.

Kent
 
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